Fiberglass & Carbon Fiber Specialists
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Precision Repairs Built for Strength
Composite Repairs
& Fabrication
Surrey & West Sussex The work most shops won't touch
Structural composite repairs. Carbon fiber panel restoration to OEM specification. GRP motorhome work. Vacuum bagging. Bespoke custom fabrication from plug to finished component all carried out at our Horley workshop, with no shortcuts at any stage.
The Composite Work Most Shops Won’t Touch
Composite materials are unforgiving. Unlike steel or aluminium, carbon fiber and fiberglass don’t conceal poor workmanship they reveal it, sometimes immediately and sometimes months after the job has left the workshop. That’s why this work is routinely turned away by generalist bodyshops that aren’t set up for it.
Located in Horley on the Surrey and West Sussex border, our workshop is accessible to clients across Reigate, Redhill, Crawley, Gatwick, Horsham, and the surrounding area. We’ve built our entire process around what these materials actually require correct prep, the right resin systems, and the controlled conditions that make the difference between a repair that holds and one that fails.
If you’re searching for a carbon fiber or fiberglass specialist near Horley in Surrey, you’ve found the right team.
Professional Carbon Fiber & Fiberglass Repair in Surrey
Every repair is matched to OEM specification correct weave pattern, correct material weight, correct resin system. Composite bonding is performed under controlled conditions because the bond either holds correctly or it doesn’t. There is no serviceable middle ground.
Carbon Fiber Car Body & Panel Repair
Carbon fiber car body repair demands precision at every stage. Weave orientation must be correct. The resin system must match the original specification. Surface preparation must meet the appropriate standard before bonding begins. None of these steps can be approximated without consequence.
Delamination repair receives the same rigour we address it at the structural level, re-bonding or replacing affected layers under controlled conditions, not applying surface treatment over a weakened laminate.
Fiberglass Motorhome & Caravan Repair
GRP motorhome repair operates on an entirely different scale to automotive panel work. Motorhomes are large-format structures and damage within them behaves differently spreading through thicker layup configurations in areas that require specialist experience to access and assess correctly.
Our GRP fiberglass repair service near Horley uses a dedicated composite repair approach designed for the material thickness, access constraints, and structural requirements that motorhome bodywork actually demands.
Custom Fiberglass Fabrication & Plug Design
Every successful custom composite component begins with the plug. Get the plug design wrong at the outset and there is no recovering it downstream the mold carries every error, and so does every part produced from it.
For custom fiberglass fabrication in Surrey, we build each plug to exact tolerances from the beginning. Draft angles, surface finish, and shrinkage allowances are all fully accounted for before anything is cast. What you receive matches the specification agreed at the start.
Core Composite Repair & Fabrication Services
Our composite repair and fabrication services cover the full range of structural and aesthetic work across Surrey, West Sussex, and the surrounding area — all carried out to the same uncompromising standard.
Structural Fiberglass Repairs
Cracked or structurally weakened fiberglass sections restored to original strength. Structural issue resolved first — surface finishing follows only when the laminate is correct.
Carbon Fiber Panel Repairs
Precision repair for high-performance vehicles and competition builds. OEM-matched weave orientation, resin system, and surface finish as standard on every job.
Custom Fabrication & Moulding
Fully bespoke composite components from plug design and mold making to finished part. No off-the-shelf compromises, no tolerance drift from specification to product.
Bodywork Refinishing
Seamless sanding, shaping, and surface finishing across repaired and fabricated composite panels — producing factory-level appearance that integrates with surrounding surfaces.
Panel Reinforcement
Structural strengthening of weakened or damaged composite sections using correct engineering techniques, improving safety integrity and long-term durability.
Full Respray & Colour Matching
Precision colour blending and professional refinishing to restore seamless appearance across repaired composite sections and original surrounding surfaces.
Why Choose Us
Advanced Composite Engineering in Surrey
Hand-layup is valid for a broad range of composite work. But when strength-to-weight ratio is the primary performance requirement as it almost always is on performance vehicles, competition builds, and structural components hand-layup alone rarely delivers the laminate quality the application demands. We apply vacuum bagging where it makes a demonstrable, measurable difference, and the same engineering discipline runs through every stage.
Vacuum Bagging & Composite Bonding
Vacuum bagging applies even negative pressure across the full laminate during cure, simultaneously removing entrapped air and drawing out excess resin. The result is a denser laminate, a more favourable fibre-to-resin ratio, and surface consistency that hand-layup rarely achieves reliably particularly on complex geometries and larger panel areas.
Composite bonding receives the same process care. Surface preparation methodology, adhesive system selection, and maintaining correct environmental conditions throughout the cure cycle are all non-negotiable elements of a correctly executed bond.
Precision Plug Design & Mold Making
The plug design phase is where the dimensional accuracy of every downstream component is established. Any deviation at this stage in dimension, surface quality, or draft angle is locked permanently into the mold and reproduced in every single part produced from it. There is no correcting a mold error without returning to the plug.
For custom fiberglass fabrication projects across Surrey and West Sussex, every plug is built with full dimensional accuracy from the very first stage. Surface finish, tolerances, and draft angles all resolved and verified before the mold is made.
Delamination: Structural Repair Only
When internal laminate layers separate, the panel loses stiffness and structural integrity well before any surface damage becomes visible. Filling the surface or applying cosmetic treatment over a delaminated laminate does not address the structural failure it conceals it temporarily.
We address delamination at the structural level: re-bonding or replacing affected layers under controlled conditions. On performance vehicles and safety-critical composite components, that distinction is not negotiable.
OEM Weave Matching & Resin Systems
Carbon fiber panels have directional strength properties if the repair doesn’t respect the original layup orientation and resin system, the structural integrity of the panel is fundamentally compromised. Standard bodywork techniques cannot be applied to carbon fiber without significant specialist modification.
Every carbon fiber repair we carry out is matched to OEM specification: correct weave pattern, correct material weight, correct resin. There is no serviceable middle ground where a repair is “mostly right.”
Step by Step in Regular Car Service
how we do
Consultation & Planning
We discuss your ideas, requirements, and budget, then create a personalised layout and design concept.
Build & Installation
Our skilled team handles all carpentry, electrics, insulation, plumbing, and finishing with precision and quality workmanship.
Quality Check & Handover
We carry out a full safety and functionality inspection before handing over your fully converted, road-ready campervan.
Ready to Get Started?
Ready to Start Your Campervan Journey?
Turn your van into the ultimate travel companion. Whether it’s a simple upgrade or a full luxury conversion, we’re here to bring your vision to life.
Fiberglass and carbon fiber Specialist
Full respray
Paintless dent removal
FAQS
Frequently Asked Questions (FAQs)
A fiberglass and carbon fiber specialist carries out structural and cosmetic repairs on composite components, as well as designing and fabricating bespoke composite parts. This includes carbon fiber panel repair, fiberglass motorhome repair, delamination treatment, vacuum bagging, plug and mold design, and full custom fabrication from initial concept through to finished component.
Carbon fiber car body repair requires matching the original weave pattern, weight, and resin system precisely. Unlike steel or aluminium, carbon fiber panels have directional strength — if the repair doesn't respect the original layup orientation, the structural integrity of the panel is compromised. Standard bodywork techniques are not transferable to carbon fiber without significant modification.
Yes. Fiberglass motorhome repair, when carried out by a composite specialist, can restore both the structural integrity and surface finish of GRP bodywork to original specification. The key is using the correct layup approach for the material thickness and configuration involved, rather than adapting a panel repair technique to a large-format structure.
Vacuum bagging is a process where a sealed bag is placed over a freshly laid composite part and connected to a vacuum pump. The resulting negative pressure compresses the laminate, removes excess resin, and eliminates air voids during the cure cycle. The result is a denser, lighter laminate with improved mechanical properties compared to hand-layup alone.
Delamination occurs when the internal layers of a carbon fiber or fiberglass laminate separate, causing the panel to lose stiffness and structural integrity even when the surface appears intact. Correct repair involves re-bonding or replacing the affected layers under controlled conditions — not filling the surface or applying cosmetic treatment over a weakened structure.
The plug is the master pattern from which the mold is made. Every dimensional error, surface imperfection, or tolerance deviation in the plug is carried directly into the mold and reproduced in every component made from it. Getting the plug design right at the outset is the only way to ensure consistent, accurate parts throughout a production run.
Yes. We work with clients across the UK on custom fiberglass fabrication projects, from single bespoke components to more complex structural builds. If you have a project in mind, get in touch to discuss scope, specification, and lead times.
